Hydrogen economy on an industrial scale – modular storage & transport solutions

The hydrogen economy is regarded as a pivotal element of the global energy transition, encompassing all processes along the hydrogen value chain – from production, storage, and transportation to its utilization in industry, mobility, energy provision, and heat generation. The objective is to supersede fossil fuels, thereby making a decisive contribution to the decarbonization of the economy.
Nevertheless, numerous technical, economic, and infrastructural obstacles exist on the path to establishing a functional hydrogen economy, which Hexagon Purus is actively addressing. Through high-pressure hydrogen storage systems, modular transport solutions, mobile refueling systems, and zero-emission plant logistics solutions, Hexagon Purus establishes the technical foundation for a secure, flexible, and economical hydrogen infrastructure – spanning from production to consumption.

Challenges on the road to a hydrogen economy

Despite its numerous advantages, the deployment of hydrogen presents considerable challenges. A primary concern lies in its low volumetric energy density: even under high pressure, hydrogen necessitates substantial storage volumes, rendering hydrogen transportation and storage technically intricate. Furthermore, the production of truly green hydrogen is exceptionally energy-intensive. The requisite utilization of renewable energies poses a challenge, as their consistent availability is not yet adequately assured in many regions.
Another impediment to the realization of a nationwide hydrogen economy is the prevalence of infrastructure deficits. Hydrogen distribution networks remain under development in numerous locations, which currently hinders the economic viability and reliability of widespread adoption.

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Decarbonization of industry through intelligent use of hydrogen

Hydrogen functions as an emission-free feedstock for the steel and chemical industries, an energy source for buses, trucks, trains, ships, and aircraft within hydrogen mobility, a storage medium for renewable energy, and a versatile solution for industrial process heat. Particularly in sectors challenging to electrify – the so-called hard-to-abate sectors – hydrogen is indispensable for achieving climate objectives.
Gaseous hydrogen can be utilized with notable efficiency in fuel cells and is readily distributable. Conversely, liquid hydrogen offers significant advantages for protracted storage and heavy-duty transportation. Hydrogen's strengths are most evident in areas where electrification poses considerable challenges.

The primary fields of application include:

  • Fuel for vehicles, airplanes, ships and trains
  • Raw material for industrial processes (e.g. steel and chemical industry)
  • Energy storage (e.g. storage of surplus electricity)
  • Conversion back into electricity for power generation
  • Fuel for heating systems
  • Use in heat and power supply
  • Transportation (especially in heavy goods traffic)
  • Use in aviation and shipping
  • Use as a low-emission alternative in sectors that are difficult to electrify

With its high gravimetric energy density and adaptable utilization across industrial and mobility sectors, hydrogen is evolving into an indispensable component for a climate-neutral economy.

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Hydrogen

  • is about 14 times lighter than air.
  • is colorless, odorless and completely non-toxic.
  • Hydrogen gas is not flammable in its pure form, but it forms an explosive mixture with air.
  • is more energy-rich than natural gas in terms of energy content per weight.
  • can be produced CO₂-neutrally from renewable energies.
  • is flexible and can be used in industry, transport, electricity and heat generation.
  • enables the coupling of different sectors such as electricity, heat and transport.
  • can often be transported and stored in existing natural gas pipelines and cavern storage facilities.
  • causes less energy loss than electricity over long transport distances.
  • is crucial for the decarbonization of sectors that are difficult to electrify, such as heavy industry and long-distance transport.
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How Hexagon Purus is driving the hydrogen economy forward

Ensuring a dependable hydrogen supply necessitates end-to-end networked systems that intelligently integrate production, storage, transportation, and utilization – even under demanding conditions such as high consumption, dynamic load profiles, and significant geographical distances between source and application.
Hexagon Purus addresses these challenges through a holistic technological approach. At its core lies a modular ecosystem for hydrogen logistics solutions, encompassing high-pressure storage solutions, storage and transport systems, as well as zero-emission solutions for plant transportation and production logistics.
These systemic solutions translate the vision of a hydrogen economy into practical reality – one that is scalable, economical, and safe. Hexagon Purus provides not only individual components but also a connecting infrastructure that serves as an enabler for the climate-friendly industry of the future.

Systematic hydrogen storage with Hexagon Purus

The high-pressure storage solutions from Hexagon Purus constitute the fundamental framework for any dependable hydrogen supply. The emphasis lies on hydrogen high-pressure Type 4 cylinders crafted from carbon fiber composite – exceptionally lightweight, corrosion-resistant, highly resilient, and engineered for operating pressures reaching up to 950 bar. These are ideally suited for substantial industrial consumers, such as those in the steel or chemical sectors, and are available in modular bundle systems that can be deployed as stationary or mobile units.

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Mobile, modular, flexible – hydrogen transport solutions by Hexagon Purus

Hexagon Purus's hydrogen distribution systems comprise mobile, high-pressure units engineered for the secure distribution of substantial hydrogen volumes via road, rail, or maritime transport, for instance. These systems integrate multiple hydrogen high-pressure Type 4 cylinders within standardized ISO containers (up to 40 feet) and possess certifications for both domestic and international transit, thereby facilitating decentralized hydrogen logistics.

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Supply solutions for any infrastructure

Hexagon Purus also provides scalable supply models adaptable to diverse site structures – from remote steelworks to urban pilot projects – irrespective of pipeline or grid availability. Leveraging high storage density with a minimal footprint, standardized connections, and rapid integration, these models can be flexibly incorporated into existing systems. The systems are engineered for continuous operation and exhibit compatibility with compressors, fuel cells, extraction units, and filling stations – ideal for evolving industrial requirements.

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Emission-free plant transportation and logistics solutions

Beyond process energy, internal mobility also represents a significant source of CO₂ emissions – Hexagon Purus addresses this challenge with customized battery systems featuring high energy density and rapid charging capability, integrated electric drives, and compact hydrogen storage systems. These modular systems can be flexibly integrated into industrial trucks, automated guided vehicles and industrial machinery, thereby enabling emission-free factory logistics.

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Decentralized refueling solutions for emission-free mobility

Hexagon Purus also provides mobile hydrogen refueling stations, enabling rapid, decentralized refueling of hydrogen vehicles directly on company premises – eliminating the need to rely on fixed infrastructure. These mobile “plug & play” units are ready for operation within a very short timeframe and ensure maximum supply reliability and efficiency through integrated sensors, remote monitoring, and optional pre-cooling. Consequently, Hexagon Purus supports companies in making not only their production processes but also their entire internal mobility sustainable and future-proof.

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The future of energy is gaseous – and green

Hydrogen serves as a pivotal link in the energy transition. As a storable, transportable, and flexible energy supply, it bridges renewable energy generation with industrial consumption.
Hexagon Purus provides the necessary technologies to ensure this connection is reliable and safe. Through innovative solutions spanning the entire hydrogen value chain, the company is actively contributing to realizing a green energy future – one that is efficient, emission-free, and globally scalable.

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